Project & Product Design Engineer - Mona Vale NSW

Full-time Project & Product Design Engineer position available in Mona Vale NSW 2103

AJ Aluminium & Windows is a leading aluminium window, door, and façade solution provider servicing residential and commercial projects across Sydney. With decades of industry experience, the company specialises in custom-designed aluminium systems, precision fabrication, and high-quality installations that meet complex architectural and structural requirements. AJ Aluminium & Windows is committed to technical excellence, innovation, and delivering tailored solutions that integrate performance, aesthetics, and compliance.

On behalf of AJ Aluminium & Windows, we are seeking a skilled and experienced Project & Product Design Engineer to join their team and contribute for their ongoing success. As a Project & Product Design Engineer, you will play a key role in the engineering design, documentation, and technical coordination of custom aluminium window, door and façade systems. This position supports end-to-end project delivery by developing engineered solutions that meet client specifications, fabrication requirements, and Australian Standards.

Position Responsibilities and Tasks:

• Interpret architectural drawings and project specifications to develop engineered designs for custom aluminium window, door, and façade systems.
• Prepare CAD models, fabrication drawings, and technical documentation that are accurate, practical, and compliant with relevant standards.
• Undertake engineering assessments to verify product performance, including structural adequacy and compliance with Australian Standards and the National Construction Code.
• Prepare material take-offs, product specifications, and engineering cost estimates to support quoting, procurement, and project planning.
• Plan and track design milestones and engineering deliverables to ensure alignment with project schedules and installation programs.
• Identify potential design, fabrication, or installation issues early and propose effective engineering solutions to mitigate risks.
• Collaborate with the Production Engineer to ensure design intent aligns with fabrication capabilities and to resolve technical constraints, without taking responsibility for production workflow optimisation or factory operations.
• Provide technical support and clear communication to senior estimator, project managers, installers, clients, and suppliers throughout the design and delivery phases.

Qualifications and Skills:

• A Bachelor's degree in Engineering (e.g. Civil, Mechanical, Product Design, or a related field).
• At least 1 year of proven work experience.
• Strong ability to interpret architectural and engineering drawings, specifications, and site requirements.
• Proficiency in CAD software for product fabrication and design.
• Ability to prepare technical documentation, fabrication drawings and material take-offs.
• Strong organisational skills and the ability to manage multiple design tasks and milestones within project timeline.
• Proficient analytical and problem-solving skills, with the ability to identify design and installation risks and develop practical engineering solutions.

Salary: This is a full-time position with competitive remuneration between $76,500 - $90,000 p.a. plus superannuation for a 38-hour work week.