Moulding Manager

Moulding Manager

• Deliver plastic components according to agreed production plans and schedules.
• Assess daily demand levels and coordinate with stakeholders to meet timing requirements.
• Manage Supervisors' activities to achieve the required output targets.
• Coordinate with Production Control regarding resource allocation (machines, tools, labour).

• Ensure all moulded parts meet dimensional tolerances.
• Coordinate and collaborate with quality assurance teams on incoming material inspection and finished goods testing.
• Oversee quality checks, in-process inspections, and documentation accuracy.
• Manage corrective action reports, returns, and rejects.
• Investigate and resolve quality issues, implementing corrective and preventive actions.
• Ensure adherence to quality standards and procedures.

• Liaise with Toolroom regarding tooling requirements and performance capabilities.
• Ensure adequate tooling availability for process requirements and economic production.
• Coordinate with maintenance providers for equipment repairs and servicing.
• Implement preventative maintenance systems and practices.

• Conduct performance evaluations and provide training on moulding processes and safety procedures for direct reports.
• Develop individual training plans and implement performance management systems.
• Provide coaching and guidance to improve employee performance.
• Foster a disciplined, business-focused work environment.
• Foster a culture of continuous improvement and lean manufacturing principles.
• Coordinate cross-functional activities with maintenance, engineering, and quality department.

• Ensure compliance with occupational health and safety regulations.
• Implement and enforce safety procedures for all equipment and personnel.
• Maintain knowledge of machinery hazards and safety protocols.
• Ensure compliance with environmental regulations regarding plastic processing and waste management.
• Implement and monitor lockout/tagout procedures and machine safety protocols.
• Create a safe working environment for all department personnel.

• Compile monthly departmental reports covering efficiencies, service levels, and performance metrics.
• Maintain accurate documentation and ensure data integrity.
• Manage budget responsibilities and control operational costs.
• Participate in capital expenditure planning and budgeting processes.

• Bachelors degree in Mechanical Engineering, Plastics Engineering, or related field.
• Additional certification in injection moulding technology preferred.
• Six Sigma Green Belt or Black Belt certification is advantageous.
• Minimum 5+ years of experience in injection moulding operations.
• At least 3+ years in a management role.
• Experience in electrical component manufacturing or similar precision moulding applications preferred.
• Knowledge of thermoplastic and thermoset processing, particularly flame-retardant and electrical-grade materials.

• Proficiency in injection moulding process parameters and troubleshooting.
• Understanding of mould design principles and tooling maintenance.
• Knowledge of plastic manufacturing processes and quality management systems.
• Understanding of occupational health and safety regulations.
• Budget management and financial planning capabilities.
• Familiarity with lean manufacturing principles and continuous improvement methodologies.
• Computer skills including ERP systems, production planning software, and Microsoft Office Suite.

• Strong leadership and interpersonal skills.
• Excellent communication and presentation skills.
• Problem-solving and analytical thinking capabilities.
• Conflict resolution abilities.
• Experience with performance management and employee development.
• Ability to work under pressure and meet tight production deadlines.
• Project management experience.